In any world class asset care program, you will find two things. World class maintenance notes that 90% of maintenance should be planned. Scribd is the worlds largest social reading and publishing site. We are reaching out to third party industry experts for their take on maintenance management and how it can complement a quality cmms system.
The best also take a proactive approach to the management of maintenance. This percentage can be found by dividing the scheduled maintenance labor hours into the total maintenance hours during a particular time period. When defining a key performance indicator for maintenance a good test of the metric validity is to seek an affirmative response to. They may be fully automated into a company intranet or dashboard. Pm 101 world class maintenance planning with sap and. Volvo is today working with maintenance in a reactive manner, where events and failures choose the direction. We have been recognized as leaders in the construction industry and a staple as a go to for the industrys professional. Maintenance best practices world class maintenance. As a result, complete bills of materials, training manuals and detailed drawings are delivered according to your documented maintenance standards. The term worldclass maintenance wcmt is being used frequently nowadays and refers to the collection of best practices in maintenance. After leaving the maintenance manager roll in an industrial process. From total productive maintenance to world class maintenance. A ll operations managers know the great importance of being able to meet their organizations increasing expectations for reliability, lower costs and higher uptime.
Worldclass plants tend to fall in the range of 1 to 2. Maintenance management ppt 3day training presentation. The maintenance benchmarking community includes 32,000 maintenance and reliability professionals from around the world. A worldclass maintenance system wms refers to the best practices in maintenance that are followed and adopted by various organizations to transform themselves to be a worldclass manufacturer. Ricky worked for alcoa mt holly which was one of three plants in the world ever certified as world class maintenance. Preventive maintenance, predictive maintenance and corrective maintenance in true sense i mean real approach on day to day basis is key to world class maintenance. The challenge is to determine what constitutes a worldclass maintenance organization and then derive a specific set of performance standards that, if honestly met, universally identify the qualifying organization as worldclass within its type of industry food. Installation, kitchens, bathrooms, cabinetry, countertops, blinds, flooring, tiling. The degree of complexity of maintenance kpis range from simple spreadsheets developed by a maintenance planner, to complex business intelligence or knowledge manager structure, typically run by an it department. The lessons from 1979 extend beyond steps to avoid sad plane crasheslike flight 191to useful. Rcmgateway to world class maintenance by anthony m. Measurable indicators creating opportunities for the norwegian oil and gas industry.
Maintenance planning and scheduling workbook lifetime. Attendees could include directors responsible for maintenance. All of the structures and processes required to establish and sustain a truly world class maintenance system will be discussed. Preventive maintenance best practices workshop brochure web version pdf. Download the following pdf documents for details and information about the maintenance management mastery processes training course for designing and. Pdf worldclass maintenance using a computerised maintenance.
Attendees will also receive a detailed course booklet with instructions, guidelines, and screenshots to use throughout the course. Department of energys federal energy management program femp. The maintenance systems success depends on improving skills and involving employees in the development of new work standards. An analysis of maintenance strategies and development of a. Purchase rcmgateway to world class maintenance 1st edition. It provides education and knowledge in the maintenance management mastery it is vital to know and do to be a worldclass maintenance professional. Maintenance planning and scheduling is a key component in delivering maintenance services effectively and efficiently. How worldclass maintenance can boost global manufacturing. Here are a handful of mission statements to get your creative juices flowing. Strengths, weaknesses, opportunities, and threats analysis. Strategic plan for world class reliability operations. Planned maintenance percentage is the percentage of maintenance hours spent on planned maintenance activities versus unplanned. Pdf this paper describes industrial research in which the implementation of a computerised maintenace management system cmms was used as an.
Terminology used by maintenance departments produce a wealth of information when performing an internet search. What constitutes worldclass maintenance and reliability. Framework for achieving world class maintenance part 1 of 5. Development of a framework for worldclass maintenance.
The takeaways from this class is a strategy to take. A worldclass percentage is less than 2%, shiver says. Key elements to achieving world class reliability and. Wireman covers the concepts which must be implemented to ensure a reliable maintenance system. It is about the way the entire organization uses all the means at its disposal to protect its ability to produce exceptional value for its customers. I will tell you what you need to know to do world class maintenance planning and scheduling for outstanding reliability in this book and continue it throughout the. Maintenance world an article source for reliability and. Strategic plan for world class reliability kate kerrigan operations director, gpallied less expense budget, less capital, less manpower. I have received many calls asking, how can you tell if you are a worldclass maintenance and reliability organization, or not.
We want 100% compliance, but what typically happens is that only about 60% are done, and only 20% to 30% are done right, shiver says. Developing a world class maintenance strategy for a one. A framework for achieving best practice in maintenance by sandy dunn. Kielland cracked and stressed weld disaster, and the aa flight 191 engine maintenance tragedy are just three examples from our mechanical history showing us that maintenance is critical path to successful, safe operations. Dominant value driver based on the potential risk of explosion or fire and the impact to. Work execution management identify work estimate work approve. How to define worldclass maintenance reliable plant. Worldclass maintenance is not just about the maintenance practices of the maintenance organization in a vacuum. Smart services for maintenance and operations in agri food. Included also are job descriptions, functions, and recommendations for organizing. World class maintenance is in a broader sense is a combined effort of top management to bottom level staff by adopting the good maintenance practices as the case may be. Known maintenance best practices are proven practices demonstrated by the best organizations in the world. World class maintenance offers home repair and maintenance in tampa florida. Prescheduled maintenance response based on some interval either time, operating hours, or fixed calendar date.
Pdm a maintenance response that will be scheduled based on reaching some predetermined condition of the equipment or process parameter being monitored. Worldclass maintenance status, cost benefits of preventive maintenance vs. A framework for achieving world class maintenance part 1 of 5 the micromain blog is pleased to announce our new guest blogger series. The mission of femp is to facilitate the federal governments implementation of sound, cost. Benchmarks include maintenance management and machinery reliability, motor testing, infrared thermography, vibration analysis. Different researchers and consultants have proposed several frameworks of wcmt representing these best practices.
If you dont already have one, you should develop a mission statement as part of the strategic planning process. Attendees could include directors responsible for maintenance, maintenance managers, supervisors, lead hands, cmms. Cmrt candidate guide for certification and recertification pdf. A second metric of planning quality, addressing material estimates, would be.
Worldclass maintenance strategy and bestpractices for outstanding equipment reliability are detailed throughout the maintenance management ppt training presentation. This workshop was designed based on ricky smiths over 30 years experience in maintenance and reliability working with hundreds of companies in north american and worldwide. Worldclass maintenance process, based on the concept of total productive maintenance, which would result in increased productivity, improvement of quality, reduction of ex penses, and creation of better working conditions. Developing a maintenance strategy ensures higher levels of machine reliability, availability, and performance within a reasonable budget. Maintenance excellence and world class maintenance management.
In organizations where good planning and scheduling disciplines are in. Worldclass maintenance using a computerised maintenance management system. This master thesis is aimed to address these issues for volvo trucks. Pm 101 world class maintenance planning with sap and prometheus the following agenda outlines the topics that will be covered during world class maintenance planning with sap and prometheus. Making work go smoothly, to budget and to schedule is vital in every maintenance activity.
Complexity generally depends on the size of the company and. Develop guiding principles maintenance we will eliminate all failures which we deem unacceptable we will ensure all paperwork is completed on time and accurately we will perform work only once we will work with our production partners as a time we will stay with production until equipment is operating to standard. To design a worldclass maintenance system, any manufacturing company, regardless of size or geographic reach, should follow the following four principles. Longer courses adds depth and adds case studies from your plant. Wcm is a mindset based on a continuous improvement approach 2. Reliabilitycentered maintenance provides valuable insights into current preventive maintenance practices and issues, while explaining how a transition from the current preserve equipment to. Some of these mission statements are older versions, which are included to provide effective examples. Achieving worldclass maintenance status efficient plant. Artificial intelligence rtc almelo binnen fieldlab camino. Admittedly, some do try to build a differentiator by focusing exclusively on building and tracking financial key performance indicators kpis. Key performance indicators for maintenance are selected ensuring a direct correlation between the maintenance activity and the key performance indicator measuring it. This program is designed for all types of maintenance environments. Maintenance best practices maintenance training world class.
919 1223 1025 756 968 650 988 1386 235 111 263 568 913 60 1169 70 125 659 954 681 473 332 710 330 483 1423 1466 1209 226 136 488 163 813 172 875 365 201 1351 255 1356 1471 708 1213 781